Concept to Production

Electronic custom design services

Transforming ideas, operational requirements and unique business challenges into reliable electronic products engineered for the required environment, communication protocols and performance.

Electronic Custom Design

Built around your exact application.

Every industry has unique operational requirements that cannot always be fulfilled by standard electronic products. Telecom companies require reliable monitoring systems, hospitals need highly accurate and safe equipment, hotels require intelligent automation systems, and factories need process-control and industrial-automation solutions.

Unlike off-the-shelf products, custom-designed electronics are developed specifically for the customer’s technical specifications, operating environment, communication protocols and performance requirements. The result can improve productivity, reduce operating costs, enhance safety and provide a competitive advantage.

Customized TICO electronic circuit boardApplication-specific hardware development
Requirement analysisHardware designEmbedded softwarePCB designPrototype developmentTesting & validationCertification supportManufacturing supportInstallationAfter-sales support
Complete Design Cycle

One engineering path from requirement to production.

Each stage creates the technical foundation for a reliable, testable and manufacturable electronic product.

01

Requirement Analysis

Understanding functional requirements, environmental conditions, accuracy, communication interfaces, display and power requirements, safety, mechanical dimensions, production quantity and budget.

Deliverable: System Requirement Specification (SRS)
02

System Architecture

Selection of the microcontroller or processor, sensors, communication methods, memory, display, power supply, protection circuits and software architecture.

03

Hardware Design

Analog and digital circuits, power supplies, sensor interfaces, signal conditioning, relay and motor drivers, and communication interfaces.

  • STM32-based controller
  • ESP32 IoT controller
  • ARM Cortex processor board
  • GSM gateway
  • Ethernet controller
04

PCB Design

Professional multilayer schematic and PCB development with signal integrity, EMI/EMC, thermal design and Design for Manufacturing considerations.

  • 2, 4 and 6-layer PCB
  • High-speed PCB
  • Mixed-signal PCB
05

Firmware Development

Device and sensor drivers, communication protocols, RTOS applications, bootloaders, OTA updates, security and diagnostics.

  • STM32
  • ESP32
  • Nuvoton
  • Renesas
  • Microchip
  • NXP
  • TI
06

Mechanical Design

Development of the enclosure, mounting, heat dissipation, waterproof design and industrial housing.

07

Prototype Development

PCB fabrication, component assembly, programming and functional testing.

08

Product Validation

Functional, burn-in, environmental, temperature, vibration and communication testing, with accuracy calibration.

09

Production Support

Vendor development, production jigs, test fixtures, programming fixtures and quality documentation.

Industry Applications

Custom electronics for demanding operating environments.

Each solution is designed around the operational, safety, monitoring and integration needs of its industry.

Telecommunication companies require highly reliable equipment capable of operating continuously in outdoor and indoor environments.

Telecom Cabinet Monitoring

Door opening, intrusion, battery voltage, temperature, humidity, smoke, power failure, DG status and solar monitoring.

GSM · LTE · Ethernet · LoRaWAN · SNMP · MQTT

Battery Monitoring System

Battery voltage, current, temperature, charging status and backup-time monitoring.

Remote Alarm Unit

Multiple digital and analog inputs for tower, BTS, DG and fuel monitoring.

Network Equipment Monitoring

Router, switch, UPS and air-conditioner monitoring.

Energy Management

AC and DC energy metering, power quality and diesel-generator monitoring.

Hospitals require accurate, reliable and safe electronic equipment.

Medical Monitoring Systems

Patient monitoring, bedside displays, nurse-call systems, temperature monitoring and vaccine-refrigerator monitoring.

Hospital Automation

OT temperature, ICU environment, oxygen pressure, medical gas and water-quality monitoring.

Asset Tracking

Tracking wheelchairs, medical equipment and portable instruments using RFID, BLE or Wi-Fi.

Cold Chain Monitoring

Vaccine storage, blood-bank refrigerators and medicine storage with SMS, email or mobile-app alerts.

Hotels increasingly rely on smart electronics to improve guest experience, save energy and simplify operations.

Room Automation

Lighting, fan, curtain, air-conditioning, television and occupancy control.

Energy Saving

Automatic control of lights, air conditioners and water heaters when guests leave.

Smart Access Control

RFID card, PIN, mobile access, face recognition and visitor logs.

Hotel Management Devices

Digital signage, information and queue displays, and conference-room booking displays.

Kitchen Monitoring

Freezer and cold-storage temperature, gas leakage and water-leakage monitoring.

Factories require rugged industrial electronics designed for continuous 24×7 operation.

Process Automation

Temperature and humidity controllers, pressure, flow and tank-level monitoring.

Industrial IoT

Machine health, production count, downtime and energy-consumption monitoring.

Machine Controllers

Motor, conveyor, packaging, filling and mixing-machine controllers.

Production Monitoring

Production count, shift status, OEE dashboards and machine efficiency.

Predictive Maintenance

Motor vibration, bearing temperature, current consumption and oil pressure to predict failures before breakdown.

Technology Integration

Hardware, connectivity, sensing, displays and cloud.

Communication

RS-232, RS-485, Modbus RTU, Modbus TCP, CAN Bus, Ethernet, USB, Wi-Fi, Bluetooth, Zigbee, LoRa, NB-IoT, GSM, 4G LTE, MQTT, SNMP and HTTP/HTTPS.

Sensors

Temperature, humidity, pressure, gas, smoke, motion, PIR, current, voltage, flow, water level, vibration, accelerometer, gyroscope, GPS, proximity, door and light sensors.

Displays

LCD, TFT, OLED, e-paper, LED matrix, seven-segment displays, touchscreen HMI and industrial display panels.

Cloud Integration

Real-time monitoring, historical logging, predictive analytics, alarm notifications, dashboards, OTA firmware updates and multi-site management.

Designed & Developed Hardware

Examples of application-specific electronics.

Representative circuit boards, controllers and development hardware supplied for this portfolio.

Batliboi custom circuit
Batliboi Circuit
Blood clotting equipment circuit
Blood Clotting Circuit
General-purpose motherboard
General-Purpose Motherboard
LAN P10 single-colour controller card
LAN Card — P10 Single Colour
Poultry farm automation circuit
Poultry Farm Controller
Renesas-based control card
Renesas-Based Card
RS-485 single-colour display board
RS-485 Single-Colour Board
RS-485 RGB display controller
RS-485 RGB Card
Temperature and humidity controller
Temperature & Humidity Controller
TICO electronic development training kit
TICO Training Kit
Why Custom Electronics?

Only the functions your application needs.

  • Tailored to exact business needs
  • Higher operational efficiency
  • Reduced manual intervention
  • Lower maintenance costs
  • Improved reliability and uptime
  • Seamless integration with existing systems
  • Scalable for future expansion
  • Enhanced cybersecurity and data protection
  • Better return on investment
Standard ProductsCustom-Designed Electronics
Generic featuresDesigned for the exact application
Limited customizationFully customizable
May require process changesFits the existing workflow
Limited expansionEasy to upgrade and expand
Vendor-dependentFull control over features and updates
May include unnecessary functionsOnly required features are implemented
End-to-End Service Offering

Support throughout the complete product lifecycle.

Product concept developmentFeasibility studyHardware and PCB designEmbedded firmware developmentMobile app and cloud integrationMechanical enclosure designPrototype fabricationFunctional testing and calibrationRegulatory compliance assistancePilot productionMass-manufacturing supportInstallation and commissioningMaintenance and long-term technical support

Electronic custom design services empower organizations to deploy technology that precisely matches their operational needs. Whether monitoring remote telecom sites, ensuring environmental control in hospitals, enhancing hotel operations or optimizing factories through Industry 4.0 solutions, custom electronics provide flexibility, reliability and scalability. By combining robust hardware, embedded software, connectivity and cloud technologies, businesses can improve efficiency, reduce downtime, enhance safety and gain a sustainable competitive advantage.

Start a custom design project